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The final mechanical test was the Impact Resistance
Test, ASTM D2794. In a perfect world, coatings would not suffer physical
damage. In the real world, accidents happen, tools are dropped, doors
get slammed, and other mishaps occur which can damage a coating. The
Impact Resistance Test is a rapid deformation procedure that will defeat
all but the best coatings. A ½ inch steel ball is dropped from
a predetermined height (in this instance 24 inches) onto a steel panel
with the test coating applied to the underneath side. All panels are
the same steel type and the same thickness. After impact, the bulge
on the coated side of the panel is examined for coating damage and separation
from the steel underneath the coating. Original specimens of Rust Bullet® (panel
number 2), Wasser® Brand System (panel number 6), and POR-15® System
(panel number 8) were evaluated for chip resistance.
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